Monday, December 23, 2013

Robots - Current State of Use and Production - December 2013


Google plus post  by Koen De Paus

https://plus.google.com/108487783243149848473/posts/HixYFP1ZZSc


yesterday (21 December 2013 we saw NASAs Valkyrie and many other bots compete at the DARPA Robotics Challenge! The challenge was a phenomenal success and was won by SCHAFT, which you can see in action in the video given in the above Google+ post.



In 2011, there are 1.15 million industrial robots.
Sale in 2012 160,000 industrial robots
Robotics industry : Market value$8.7 billion + $26 billion software, service and peripherals
View the presentation   http://www.dis.uniroma1.it/~deluca/rob1_en/01_IndustrialRobots.pdf



> Apple, Amazon & Google getting into robotics
http://spectrum.ieee.org/automaton/robotics/industrial-robots/apple-amazon-and-now-google-an-exciting-time-for-robotics
> Google adds to its menagerie of robots
http://www.nytimes.com/2013/12/14/technology/google-adds-to-its-menagerie-of-robots.html
> Boston Dynamic showcase
http://www.theguardian.com/technology/2013/dec/17/google-boston-dynamics-robots-atlas-bigdog-cheetah
> Meet the DRC teams
http://spectrum.ieee.org/automaton/robotics/humanoids/video-friday-darpa-robotics-challenge-trials-meet-the-teams
> DRC trials wrap-up
http://spectrum.ieee.org/automaton/robotics/humanoids/darpa-robotics-challenge-trials-results
> Matternet's package delivery drones
http://spectrum.ieee.org/podcast/aerospace/aviation/matternets-package-delivery-drones
> Amazon Testing Drone Delivery System
> Gaia Space Telescope Soon to Map the Milky Way [HD]
> Swarm; orbiting magnetism to light converter maps earths magnetic field
http://spectrum.ieee.org/tech-talk/at-work/test-and-measurement/orbiting-magnetism-to-light-converter-maps-earths-magnetic-field
> China's Jade Rabbit Moon rover sends back first photos
http://www.bbc.co.uk/news/world-asia-25393826
> Astronaut chats with Kirobo
http://www.universetoday.com/107382/this-hilarious-conversation-with-a-space-robot-makes-kirobo-seem-almost-human/
> Robot dragonfly DelFly Explorer flies autonomously 
> NASA Unveils Valkyrie
http://spectrum.ieee.org/automaton/robotics/military-robots/nasa-jsc-unveils-valkyrie-drc-robot
> Robonaut Legs In Motion
> The Cubli: a cube that can jump up, balance, and 'walk'
> BBC/NHK docu; Robot Revolution, will machines surpass humans (2013-05-04) Full HD 1080P



Friday, December 6, 2013

CNC Machines - 2012




The complete nano control enables all processing in
nanometers, from NC operation to servo processing.
This advanced machining control technology supports
next-generation ultra-precision machining.

http://wwwf8.mitsubishielectric.co.jp/cnc/english/product/pdfs/cnc_general-eng.pdf

Thursday, December 5, 2013

Heavy Duty Presses



Since its establishment in 1948, Chin Fong Machine Industrial Co., Ltd., the largest maker of mechanical power presses in Taiwan, has developed a reputation for innovative R&D capability.

Chin Fong’s product portfolio includes servo presses, straight side presses, C-type presses, transfer presses, automated tandem press lines and heavy stamping presses along with a range of associated automation.


NEW PRODUCT LAUNCHES
Since 2011, Chin Fong has released four new press models:
■ The new single point servo presses in the iLS/DLS series ranging from 80~300 tons
■ The compound link LF1 series for sheet metal forming and KW1/KW2 series for stamping-forging
composite processes
■ The knuckle joint long stroke KL1/KL2 cold forging presses ranging from 630 tons to 2500 tons
■ Warm-hot forging WF1 and WF2 series ranging from 400 tons up to 3000 tons.
The straight-sided, double point servo SDS series (from 400 up to 1000 tons) is due to debut in November 2012.
http://www.chinfong.com.tw/english/hotnews/2012ISMR.pdf



Sutherland Presses
http://sutherlandpresses.com/products/sp1-series/

Monday, December 2, 2013

Toyota Motors - Research and Development and Product Initiatives - 2013



Toyota and Lexus,  have 12 hybrid models here in the U.S., that’s helped us sell more than two million hybrid vehicles in this country, 70% of the hybrid market, and over five million hybrids worldwide.

As a result of our hybrids alone... approximately 34 million tons of CO2 emissions have been kept out of the air…and consumers have saved a lot of money at gas pumps.



Currently, the entire industry features 51 hybrids, 14 clean diesels and 11 electric vehicles.

automakers are collaborating daily with engineers, regulators and research institutions to offer more models with higher miles-per-gallon ratings, more hybrid and electric models, and developing plans to quickly increase their lineups of fuel efficient and sustainable vehicles.


In USA, 8 million workers and their families depend on the auto industry.  Each year, the industry generates 500-Billion Dollars in paychecks, and 70- Billion in tax revenues. (Source: autoalliance.org "Auto Jobs & Economics" section).

In 2011, automakers increased their R&D expenditures 15 percent, to 97-Billion Dollars. (Source: autoalliance.org "Auto Innovation" section).


 Toyota spends on average One-Million Dollars per hour on R & D



 the auto industry isworking for the continued development of “high-level assist technologies.”

These technologies actively manage the vehicle and help create a safer travel experience for drivers, passengers and pedestrians…and many have been around for a while.

Some of the first driver assist technologies include cruise control, anti-lock brakes and stability and traction control.

More recent features include:

Sensors to detect pedestrians
Radar to measure the distance between you and the vehicle in front of you
“Lane Keep Assist,” to help prevent drivers from straying from their lane

Even vehicles that can park themselves... with some help from its human occupant.


Source:
http://pressroom.toyota.com/releases/2013+society+automobile+engineers+lentz.htm

Wednesday, November 13, 2013

Engineering--An Endless Frontier - Book Information



Engineering--An Endless Frontier


Sunny Y. AUYANG, Sunny Y Auyang
Harvard University Press, 30-Jun-2009 - Technology & Engineering - 344 pages


Genetic engineering, nanotechnology, astrophysics, particle physics: We live in an engineered world, one where the distinctions between science and engineering, technology and research, are fast disappearing. This book shows how, at the dawn of the twenty-first century, the goals of natural scientists--to discover what was not known--and that of engineers--to create what did not exist--are undergoing an unprecedented convergence.

Sunny Y. Auyang ranges widely in demonstrating that engineering today is not only a collaborator with science but its equal. In concise accounts of the emergence of industrial laboratories and chemical and electrical engineering, and in whirlwind histories of the machine tools and automobile industries and the rise of nuclear energy and information technology, her book presents a broad picture of modern engineering: its history, structure, technological achievements, and social responsibilities; its relation to natural science, business administration, and public policies. Auyang uses case studies such as the development of the F-117A Nighthawk and Boeing 777 aircraft, as well as the experiences of engineer-scientists such as Oliver Heaviside, engineer-entrepreneurs such as Henry Ford and Bill Gates, and engineer-managers such as Alfred Sloan and Jack Welch to give readers a clear sense of engineering's essential role in the future of scientific research.



Table of Contents:
Preface

1. Introduction

2 . Technology Takes Off
2.1 From Practical Art to Technology
2.2 Construction Becomes Mathematical
2.3 Experimenting with Machines
2.4 Science and Chemical Industries
2.5 Power and Communication

3. Engineering for Information
3.1 From Microelectronics to Nanotechnology
3.2 Computer Hardware and Software
3.3 Wireless, Satellites, and the Internet

4. Engineering in Society
4.1 Social Ascent and Images of Engineers
4.2 Partnership in Research and Development
4.3 Contributions to Sectors of the Economy

5. Innovation by Design
5.1 Inventive Thinking in Negative Feedback
5.2 Design Processes in Systems Engineering
5.3 “Working Together� in Aircraft Development
5.4 From Onboard Computers to Door Hinges

6. Sciences of Useful Systems
6.1 Mathematics in Engineering and Science
6.2 Information and Control Theories
6.3 Wind Tunnels and Internet Simulation
6.4 Integrative Materials Engineering
6.5 Biological Engineering Frontiers

7. Leaders Who Are Engineers
7.1 Business Leaders in the Car Industry
7.2 Public Policies and Nuclear Power
7.3 Managing Technological Risks

Appendix A. Statistical Profiles of Engineers
Appendix B. U.S. Research and Development
Notes
Index

Google Book Link
http://books.google.co.in/books?id=XOa4iwk7cR4C

Tuesday, October 1, 2013

Engineering and Technology Bulletin Board - 2013



http://www.dailytech.com/  - Engineering Times  - Engineering Industry News - Automotive Industry News

Engineering.com - Videos on YouTube-Engg.com - Engineering and Management News -

http://interestingengineering.com/  -  Ship Technology -





1 October

Details of New Ship Project - STREAM 5000 LNG Container Vessel


15 September 2013
Engineers' Day Celebration in India

World's Largest Solar Powered Boat

Virgin Galactic Completes Second VSS Enterprise Rocket Test Flight

On Sept. 5,  SpaceShipTwo achieved supersonic flight hitting mach 1.43 during its climb from its release point at 42,000 feet to 69,000 feet (21 km) over the Mojave Desert. In addition to achieving the highest altitude and greatest speed to date, the test flight demonstrated the vehicle's full technical mission profile in a single flight for the first time ... All of the test objectives were successfully completed.
http://www.dailytech.com/Virgin+Galactic+Completes+Second+VSS+Enterprise+Rocket+Test+Flight/article33330.htm

Researchers Improve Solar Capture with Materials that Enhance Scattering of Light
http://www.dailytech.com/Researchers+Improve+Solar+Capture+with+Materials+that+Enhance+Scattering+of+Light/article33345.htm


7 September 2013

Boeing 787 - Engineering Achievement 2013
BMW i3 - Latest Commercialised Engineering Achievement - 2013
World's Biggest Ship in 2013 - The Triple E Class

Japanese Maglev Train Begins Full Speed Testing at 310 mph (500+ kmph)
http://www.dailytech.com/Japanese+Maglev+Train+Begins+Full+Speed+Testing+at+310+mph/article33281.htm
Also see China's 500+ kmph unveiled in 2011
http://www.dailytech.com/China+Unveils+310+MPH+HighSpeed+Test+Train+/article23596.htm

Future of Factory Automation
___________

___________

Baxter Robots

14.6.2013

Hyperloop - New Transportation Technology
http://nraoetkc.blogspot.com/2013/08/hyperloop-new-transportation-technology.html

6 August 2013

Open Source Hardware

Snap-on Industrial Announces Launch of the Revolutionary C-Tech Industrial Torque Wrench at SPE Offshore
http://www.industrytoday.co.uk/engineering/snap-on-industrial-announces-launch-of-the-revolutionary-c-tech-wrench-at-spe-offshore/25436



5 August 2013

 Nanotechnology to produce thin films with special quantum effects.

In traditional semiconductor cells, such as polycrystalline silicon solar cells a single photon can only excite a single exciton.  Typically photons from our sun have more than twice the amount of energy needed to excite one electron, so in these materials after excitation this extra energy is lost.  Thus the maximum theoretical efficiency of traditional thin film cells is around 45 percent.

Nanotechnology can be used to produce thin films with special quantum effects. One major research push is to work on the exciton generation, in so-called "excitonic solar cells" such as quantum-dot based dye-sentized solar cells (DSSCs) and other new/exotic material cells.  The goal here is  to find materials that create multiple excitons from a single photon, a phenomena known as MEG (multiple-exciton generation).  The LLNL  work (study) made layers of ordered nanopillars about 50 nanometers in width and between 250 and 1400 nanometers (1.4 µm) in height.  Nanowire thin films of gold, aluminum, and silver were tested. The study indicated that taller nanowires perform the best.  And surprisingly the aluminum -- while more reflective (88% avg. reflection) than gold (74%) in unpatterned flat films -- performs the best in black metal films, covering the broadest array of spectrum including the entire visible range.

http://www.dailytech.com/National+Lab+Researchers+Make+Sweet+Solar+Symphony+With+Black+Metal/article33079.htm

29 July 2013
BMW Officially Announces $41,350 USD All-Electric i3
BMW announced today that the electric i3 will go on sale in the U.S. during the second quarter of 2014.
http://www.dailytech.com/BMW+Officially+Announces+41350+USD+AllElectric+i3/article33061.htm

World's Biggest Ship in 2013 - The Triple E Class



The world’s largest container vessel – the Triple-E class - with a capacity of 18,000 twenty-foot containers (TEU) is being built at Koreas Daewoo Shipbuilding and Marine Engineering Co. Ltd. for A.P. MOLLER - MAERSK.

The ship is four-hundred metres long, 59 metres wide and 73 metres high. The shipping line ordered  20 new vessels and they will be deployed on the  Asia to Europe trade.

The Triple-E refers to the three main purposes behind the creation — Economy of scale, Energy efficiency and Environmental efficiency.

The Triple-E at a glance:

The Triple-E will emit 20% less CO2 per container moved compared to the Emma Maersk, currently the world’s largest container vessel, and 50% less than the industry average on the Asia-Europe trade lane.

The vessels will be equipped with a waste heat recovery system, saving up to 10% of main engine power. This equals the average annual electricity consumption of 5,000 European households.

Triple-E vessels travel 184 kilometres using 1 kWh of energy per ton of cargo, whereas a jumbo jet travels half a kilometre using the same amount of energy per ton of cargo.


Since this is a container ship the easiest way to look at performance is by individual container cost. The fuel consumed per container will be about one third as much as the average ship working currently on Asia - Europe routes.

The first 10 vessels will be delivered during 2013 - 2014, with the remaining scheduled for delivery in 2015.

The first ship was delivered and was named 'Maersk Mc-Kinney Moller'




How the economy and efficiency are being achieved

When a ship is built larger the interior volume obviously increases but the portion of the hull exposed to the most friction grows much less.

The friction that causes drag in the water is mostly confined to the bow and stern transitions. Increasing length contributes little to the overall drag of a hull.

Hull shape is also a major contributor to the design. The Maersk Triple-E uses a bulbous bow like most modern ships. This protruding bow below the waterline produces a lower pressure cone of water that allows the ship to slide trough the water with much less resistance.


Maiden Voyage Event Shanghai

The Maersk Mc-Kinney Møller left on its maiden voyage from Busan on July 15, calling at Shanghai’s Yanshan Port, the largest in the world, then proceeding south to Ningbo, Yantian, Hong Kong, Singapore, and Malaysia’s Tanjung Pelepas. On Aug. 9 it passed through the Suez Canal, and a week later it arrived in Rotterdam
________________

________________



Bibliography

http://www.worldslargestship.com/

http://maritime.about.com/od/Vessel_Profiles/p/Maersk-Eee-Class-Of-Green-Container-Ships.htm

http://www.businessweek.com/articles/2013-09-05/risk-ahoy-maersk-daewoo-build-the-worlds-biggest-boat

http://www.ship-technology.com/projects/triple-e-class/


Engineering Achievements of the Triple E Ship


Designing it - Part 1
http://www.worldslargestship.com/designing-it-part-1/  (More details in the site)

Designing it - Part 2
http://www.worldslargestship.com/designing-it-part-2/


Contribution of Siemens
http://www.siemens.com/innovation/apps/pof_microsite/_pof-spring-2013/_html_en/container-ships.html

http://www.skibstekniskselskab.dk/public/dokumenter/Skibsteknisk/Download%20materiale/2011/Miljoudfordringer%20de%20kommende%20%E5r/Maersk%20TripleE.pdf

Each of the ship’s 31 pre-fabricated mega-sections were lifted by a giant scissor lift crane then dropped into the dry dock and neatly aligned to within four millimeters of the adjacent block.

A difference in point of view about a facility - Value Engineering Implication

A dispute over what sort of glass to install along the bridge wings dragged on for two weeks. Unlike on most container ships, where the walkways on either side of the pilothouse are open to the elements, the Triple-E’s were to be enclosed. Pointing out that international standards required a “clear view” from the bridge, Maersk insisted that the glass in those wing windows be heated, with windshield wipers, as it was for the pilothouse. But DSME argued that heated glass and wipers, while clearly required for the pilothouse, were unnecessary on the bridge wings, and that “clear view” simply meant “window.” At stake was $100,000 in costs.

The companies appealed to the American Bureau of Shipping, an international classification society, which was unable to resolve the dispute. Eventually they reached a compromise: a mix of heated and unheated panes on each bridge wing; some with wipers.



http://gcaptain.com/maersk-triple-e-detailed/


Freight Costs Information

A year ago, according to the British shipping consultancy Drewry, it cost $2,900 to ship a container from Hong Kong to Los Angeles. Since then rates have dropped by a third (Sep 2013)

May 16 2013
A rate war has erupted in the Asia-Europe rote, which has forced rates down below the US$1,000 per TEU (twenty-foot equivalent unit) level, as operators fight for market share.
Ships are now sailing at a loss – a container can be shipped between Shanghai and Rotterdam for just US$740.
http://www.riskwatchdog.com/2013/05/16/the-outlook-for-global-shipping/

 A 100,000-horsepower engine such as the one in Maersk’s 15,500-TEU E-class—until now the biggest ships in the world—burns 33,000 gallons a day. Fuel costs for a one-way trip from Rotterdam to Shanghai can easily reach $2.5 million.

The Triple-E’s capacity is 18,000 TEU. Practically speaking, a Triple-E, in one trip, could take more than 182 million iPads or 111 million pairs of shoes from Shanghai to Rotterdam. Such a trip would take 25 days and burn 530,000 gallons of fuel. That comes to 0.003 gallons per iPad. If one take $1000 per container as freight, in one full loaded trip, the ship will $18 million. The fuel cost will be $4.2 million. Each container will carry 10,000 ipads and that means per ipad the tranportation cost will be $0.1.